Turnkey Production Equipment

Cutting-Sewing-Inserting Machine

Model HS-CSI-800

Cuts PP woven fabric, auto-inserts a sealed PE inner bag and sews the bottom in one pass — one operator runs the whole line. One-button hot/cold cutter switch for clean cuts on laminated or plain fabric; inner-bag insertion depth 100–200mm adjustable; cutting accuracy within ±1.5mm.

Production Speed

26–36 pcs/min

Inner Bag

Auto inserting, depth adjustable
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Product Overview

The cutting-sewing-inserting machine combines bag cutting, PE inner-bag inserting and bottom sewing in one continuous process. It handles ordinary PP woven bags, film-laminated bags, OPP color-printed bags and M-type side-gusset bags — with just one operator.

A one-button switch selects the hot or cold cutter: the cold cutter trims laminated fabric neatly, while the hot cutter seals unlaminated fabric so weft yarns never shed. The inserting unit opens the bag mouth with a negative-pressure suction disc, blows the cut and sealed PE inner bag in through multiple air pipes, captures it with an imported Italian photoelectric switch and drags it 100–200mm as your order requires.

Five servo motors — four of them Japanese Panasonic — drive accurate feeding, supported by a German SICK photoelectric tracking system. PLC with 10-inch touchscreen records, stores and recalls parameters; the machine can also run as a standalone cutting & sewing machine.

Suitable Material:Ordinary PP woven bags, film-laminated woven bags, OPP color-printed bags, M-type side-gusset bags.

Main Parameters
Parameter HS-CS-800P
Outer Fabric Width 350–750 mm (inner bag fits 350–700)
Bag Cutting Length 600–1,150 mm
Cutting Accuracy ±1.5 mm
PE Film Width Outer bag width +20mm
PE Film Thickness ≥0.01 mm
Needle Pitch 7–12 mm
Production Speed 26–36 pcs/min
Total Power 22.8 kW
Air Pressure ≥0.8 MPa
Weight ~5.2 T
Dimensions 5,240×2,000×1,400 mm
Key Components
Component Specification
Cutting Hot/cold cutter, one-button switch; auto pinching
Servo Feeding 5 sets servo (4× Panasonic Japan)
Photoelectric Tracking German SICK
Inner-Bag Sensor Imported (Italy) photoelectric switch
Frame Steel plate, CNC-cut
Control PLC + 10" touchscreen
Sewing Single/double line optional

From Production Problems to Reliable Bag Solutions

HAOSEN helps manufacturers solve the real problems behind unstable output, difficult operation, high waste and inconsistent bag quality.

01
Production Pain

Manual inner-bag inserting is slow and inconsistent.

HAOSEN Solution

Auto inserting unit — depth 100–200mm, adjustable to your order.

02
Production Pain

Laminated cuts leave rough, frayed edges.

HAOSEN Solution

Cold cutter for laminated, hot cutter for plain — one-button switch.

03
Production Pain

Inner and outer bags need two sewing steps.

HAOSEN Solution

Sew together in one pass, or seal the inner bag separately.

04
Production Pain

PE film stretches and deforms during feeding.

HAOSEN Solution

Active unwinding + floating storage: near zero tension.

05
Production Pain

Inconsistent bag length wastes material.

HAOSEN Solution

Panasonic servo feeding keeps cutting within ±1.5mm.

06
Production Pain

Every step needs another worker.

HAOSEN Solution

One integrated machine, one operator, PLC touchscreen.

Production Applications

Production Configuration

Product Advantages

Built for real production demands - higher output, lower cost and dependable yarn quality, day after day.

Auto Inner-Bag Inserting

Auto Inner-Bag Inserting

Suction, blow-in and position, depth 100–200mm, fully automatic.

Hot/Cold Cutter One-Button Switch

Hot/Cold Cutter One-Button Switch

Clean cuts on laminated or plain fabric.

Sew Together or Separately

Sew Together or Separately

Inner bag sewn with outer bag, or sealed independently.

Precision Cutting ±1.5mm

Precision Cutting ±1.5mm

Panasonic servo feeding keeps lengths consistent.

Global-Brand Components

Global-Brand Components

Panasonic servo, German SICK tracking, Italian sensor.

Multi-Bag-Type Compatible

Multi-Bag-Type Compatible

Plain, laminated, OPP-printed and M-gusset bags.

Steel-Plate Frame

Steel-Plate Frame

CNC-cut steel frame, stable at high speed, no loosening.

One Operator, One Line

One Operator, One Line

Integrated process, PLC touchscreen, minimal labor.

Why Cement Manufacturers Choose HAOSEN

Beyond individual machines, HAOSEN delivers a reliable, integrated packaging production capability for your entire factory. Our engineering team works with you from equipment selection to stable production startup.

Trust Filter

Trust Filter

This HS008-Ⅲ — >200 patents, 10+ years R&D, annual R&D investment >10% of revenue.

Patent-Safe

Patent-Safe

Independent invention, avoided >20 foreign patents, especially 3 important invention patents. No litigation risk for you. Safe to buy, safe to use.

Resource Integration

Resource Integration

You deal only with HAOSEN — we coordinate extruder, circular loom, laminating, printing, bag making, valve bag making. One interface, 5-6 factories managed.

Turnkey Delivery

Turnkey Delivery

Complete line delivered together — one inspection, one shipment, one customs clearance. Guarantee 100% success.

Products

HAOSEN Production Line Models

Parameter Min Max
Bag Width 350 mm 750 mm
Bag Length 600 mm 1,150 mm
Speed 26 pcs/min 36 pcs/min
Needle Pitc 7 mm 12 mm
Cutting Accuracy ±1.5 mm ±1.5 mm
Power 22.8 kW 22.8 kW

We Stay With You After Shipment

Equipment is only half the project. HAOSEN provides after-sales support to keep your line running at peak performance.

Installation & Commissioning

Installation & Commissioning

  • On-site engineers
  • Machine adjustment
  • Production testing
  • Line synchronization
Operator Training

Operator Training

  • Theory training
  • Hands-on practice
  • Assessment & certification
  • Maintenance basics
Remote Technical Support

Remote Technical Support

  • PLC-connected diagnostics
  • Real-time parameter monitoring
  • Fault response within 30 min
  • Remote troubleshooting
Spare Parts & Warehouse

Spare Parts & Warehouse

  • India warehouse for Asia/Middle East
  • 3-day delivery window
  • Common wear parts stocked
  • Emergency part sourcing

Engineers Stay Until Production

Our Chinese engineers commission the line on site and train your team before they leave.

Traditional Sourcing

5-6 suppliers →‌ different standards → unclear responsibility

HAOSEN Solution

One contract → synchronized equipment → one responsible team

Related Products

Frequently Asked Questions

What is a cutting-sewing-inserting machine?

It cuts PP woven fabric, auto-inserts a PE inner bag and sews the bottom in one continuous process.

Ordinary, film-laminated, OPP color-printed and M-type side-gusset woven bags.

Suction opens the mouth, air pipes blow the inner bag in, an Italian sensor positions it, then a clamp drags it 100–200mm as required.

Cold cutter for laminated fabric — neat and clean; hot cutter for plain fabric — weft yarns stay in place. One-button switch.

Yes — sew together in one pass, or seal the inner bag bottom separately.

One operator runs the integrated machine.

Yes — it works independently as a cutting & sewing machine when no inner bag is required.

On-site installation and training, 30-minute remote response, spare parts warehouse in Asia.

Start Your PP Woven Bag Project

Tell us your machine model, target capacity, bag type, factory layout, or delivery plan. Our team will respond with practical turnkey suggestions and line configurations.
Headquarters (HQ)

7500A Beach Road, #04-307, The Plaza, Singapore 199591

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