Turnkey Production Equipment

PP Flat Wire Extrusion Machine

Model High-Speed Series (Valve Bag Line) / Standard Series (Woven Bag Line)

Two proven series for your line: the high-speed model for PP valve-bag lines and the standard model for ordinary woven-bag lines. Runs virgin or 100% recycled PP, output 50–700 kg/h, with energy-saving electromagnetic heating.

Energy Saving

~5% line, ~10% winder

Output

50 – 700 kg/h
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Product Overview

This PP flat wire extrusion machine converts PP chips into flat woven tape: material is heated and extruded through a wide die, water-cooled into film, split by ceramic knives, stretched by the low/high-speed traction rollers to a 4–8× drawing ratio, heat-set, then rewound onto bobbins for circular looms.

We supply two series, so you choose exactly what your line needs. The High-Speed Model is engineered for PP valve-bag production lines, with energy-saving electromagnetic heating, PLC touchscreen control, and precision temperature control, delivering thinner, stronger, and more uniform tape at higher output. The Standard Model is built for ordinary woven-bag production lines—compact, durable, and easy to maintain for high-volume cement and fertilizer sacks.

Both series run virgin PP, masterbatch, or 100% recycled material, with tape thickness 0.03–0.06 mm. A complete set—mixer, flat-wind winder, bobbins, and cooling tower—can be delivered together.

Suitable Material: Virgin PP, PP with masterbatch, or 100% recycled PP; tape thickness 0.03–0.06 mm.

Basic Information
Parameter High-Speed (SJ-FS160/B2800) Standard (SJ-FS120/B1000) Full Range
Screw Diameter 160 mm 120 mm 120 – 210 mm
Die Width 2,800 mm 1,000 mm 800 – 5,800 mm
Main Motor 75 kW 37 kW 37 – 185 kW
Output 160–320 kg/h 60–120 kg/h 50 – 700 kg/h
Drawing Ratio 4 – 8 4 – 8 4 – 8
Tape Speed 50–150 m/min 50–150 m/min 50–150 m/min
Best For Valve-bag line Woven-bag line —
Performance & Quality / Screw & Components
Parameter Value Component Specification
Tape Thickness 0.03 – 0.06 mm Screw Nitrided, up to Ø210×6000 mm
Drawing Ratio 4 – 8 Die P20 mirror chrome-plated, thickened triplet
Raw Material Virgin or 100% recycled PP Main Motor High-efficiency motor + VFD
Heating Type Energy-saving electromagnetic Traction Double traction (low + high speed)
Control PLC touchscreen auto control Splitting Knife Ceramic cutter
Cooling Stainless water tank + 7.5 kW vacuum Winder Torque-motor tension, energy-saving inverter

From Production Problems to Reliable Bag Solutions

HAOSEN helps manufacturers solve the real problems behind unstable output, difficult operation, high waste and inconsistent bag quality.

01
Production Pain

Wrong series chosen — output mismatched, either over-invested or under-capacity.

HAOSEN Solution

High-speed for valve-bag lines, standard for woven-bag lines—we match your project.

02
Production Pain

Recycled PP flakes break often, causing downtime and waste.

HAOSEN Solution

Precise electromagnetic temperature control—100% recycled PP runs smoothly.

03
Production Pain

High electricity bills every month squeeze your margin.

HAOSEN Solution

Electromagnetic heating saves ~5%; the winder saves ~10%.

04
Production Pain

Tape is weak and snaps on the circular loom.

HAOSEN Solution

4–8× double traction stretches the tape, raising tensile strength.

05
Production Pain

Screw and die wear out fast, shortening machine life.

HAOSEN Solution

Nitrided screw + P20 chrome die for long service life.

06
Production Pain

Many suppliers to coordinate — delivery and responsibility unclear.

HAOSEN Solution

Mixer, winder, bobbins and cooling tower — one order, one team.

Production Applications

Production Configuration

Product Advantages

Built for real production demands - higher output, lower cost and dependable yarn quality, day after day.

Two Series, Right Fit

Two Series, Right Fit

High-speed for valve-bag lines, standard for woven-bag lines.

Virgin & Recycled Ready

Virgin & Recycled Ready

Runs 100% recycled PP without broken tape.

Energy Saving

Energy Saving

Electromagnetic heating saves ~5%; winder saves ~10%.

Strong, Uniform Tape

Strong, Uniform Tape

4–8× double traction; ceramic splitting keeps width even.

17 Models Cover All Needs

17 Models Cover All Needs

Die width from 800 to 5,800 mm, output 50–700 kg/h.

Durable Core Parts

Durable Core Parts

Nitrided screw, P20 chrome die, reinforced bearings.

PLC Auto Control

PLC Auto Control

Touchscreen temperature and tension, easy to operate.

Turnkey Matching Supply

Turnkey Matching Supply

Mixer, winder, bobbins, cooling tower and looms from one team.

Why Cement Manufacturers Choose HAOSEN

Beyond individual machines, HAOSEN delivers a reliable, integrated packaging production capability for your entire factory. Our engineering team works with you from equipment selection to stable production startup.

Trust Filter

Trust Filter

This HS008-Ⅲ — >200 patents, 10+ years R&D, annual R&D investment >10% of revenue.

Patent-Safe

Patent-Safe

Independent invention, avoided >20 foreign patents, especially 3 important invention patents. No litigation risk for you. Safe to buy, safe to use.

Resource Integration

Resource Integration

You deal only with HAOSEN — we coordinate extruder, circular loom, laminating, printing, bag making, valve bag making. One interface, 5-6 factories managed.

Turnkey Delivery

Turnkey Delivery

Complete line delivered together — one inspection, one shipment, one customs clearance. Guarantee 100% success.

Products

HAOSEN Production Line Models

Parameter Min Max
Screw Diameter 120 mm 210 mm
Die Width 800 mm 5,800 mm
Output 50 kg/h 700 kg/h
Tape Thickness 0.03 mm 0.06 mm
Tape Speed 50 m/min 150 m/min

We Stay With You After Shipment

Equipment is only half the project. HAOSEN provides after-sales support to keep your line running at peak performance.

Installation & Commissioning

Installation & Commissioning

  • On-site engineers
  • Machine adjustment
  • Production testing
  • Line synchronization
Operator Training

Operator Training

  • Theory training
  • Hands-on practice
  • Assessment & certification
  • Maintenance basics
Remote Technical Support

Remote Technical Support

  • PLC-connected diagnostics
  • Real-time parameter monitoring
  • Fault response within 30 min
  • Remote troubleshooting
Spare Parts & Warehouse

Spare Parts & Warehouse

  • India warehouse for Asia/Middle East
  • 3-day delivery window
  • Common wear parts stocked
  • Emergency part sourcing

Engineers Stay Until Production

Our Chinese engineers commission the line on site and train your team before they leave.

Traditional Sourcing

5-6 suppliers →‌ different standards → unclear responsibility

HAOSEN Solution

One contract → synchronized equipment → one responsible team

Related Products

Frequently Asked Questions

What is a PP flat wire extrusion machine?

It extrudes PP chips into film, cools and splits it into flat tape, stretches and heat-sets it, then rewinds it for circular looms.

Choose high-speed for PP valve-bag lines and higher output; choose standard for ordinary cement/fertilizer woven-bag lines. Tell us your bag type and output, we recommend.

From 50 kg/h on small models to 700 kg/h on the 210 mm-screw large model, depending on die width.

Yes. Precise electromagnetic temperature control handles virgin or 100% recycled PP smoothly.

Flat tape from 0.03 to 0.06 mm, with a 4–8× drawing ratio.

A complete set includes the extruder, flat-wind winder, mixer, bobbins, and cooling tower.

PLC touchscreen controls temperature and tension automatically; training is short.

On-site installation and training, 30-minute remote response, spare parts in Asia.

Start Your PP Woven Bag Project

Tell us your machine model, target capacity, bag type, factory layout, or delivery plan. Our team will respond with practical turnkey suggestions and line configurations.
Headquarters (HQ)

7500A Beach Road, #04-307, The Plaza, Singapore 199591

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