Project Overview
| Item | Details |
|---|---|
| Client | Kh C T******* Co. |
| Country | Morocco |
| Industry | Cement Packaging |
| Product | PP Woven Block-Bottom Valve Bags, 25–50kg |
| Annual Capacity | 60 Million Bags/Year |
| Daily Capacity | 200,000 Bags/Day |
Client Challenges
The Moroccan client was building a cement bag plant from scratch and faced several critical challenges before production.
Multi-Supplier Complexity
A complete PP woven bag production line requires equipment from multiple specialized manufacturers. Coordinating specifications, delivery schedules, and system compatibility across different suppliers created significant project management challenges.
No Local Production Experience
The local workforce had no previous experience in PP woven bag manufacturing. The customer needed a partner who could provide complete technical support, operator training, and production guidance — not just equipment supply.
Capability Verification
Before committing to the project, the customer needed reliable proof of technical expertise, equipment quality, and long-term after-sales support.
Strict Production Deadline
The customer had signed supply contracts with cement producers and required the factory to start production within 4 months, including equipment shipment and installation in Morocco.
Our Solution
HAOSEN provided a complete turnkey solution and took responsibility for the entire project lifecycle — from production line configuration and workshop planning to installation, commissioning, and operator training.
Equipment Configuration
| Equipment | Quantity |
|---|---|
| High-Speed Flat Wire Extrusion Line | 2 Sets |
| High-Speed Circular Looms | 90 Sets |
| Double-Side Lamination Machine | 1 Set |
| 8-Color CI Flexo Printing Machine | 1 Set |
| Slitting Machine | 1 Set |
| Block-Bottom Valve Bag Making Machine | 2 Sets |
Service Scope
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Complete production line integration with synchronized speed and tension control.
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Full workshop electrical design, including power distribution and machine control systems.
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AI visual inspection system for printing and bag-making processes.
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On-site installation, commissioning, and operator training by HAOSEN engineers.
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24/7 PLC-connected remote monitoring and technical diagnostics after project handover.
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Key Results
| Metric | Result |
|---|---|
| Time to Production | 4 Months |
| Daily Capacity | 200,000 Bags |
| Annual Capacity | 60 Million Bags |
| Scrap Rate | Below 0.1% |
| Operator Training | 2 Weeks |
| Customer Expansion | Second Production Line Ordered |
Process Showcase
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Equipment installation: extrusion line and 90-loom production array.
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Training sessions with HAOSEN engineers and local operators.
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Production launch with finished cement bags coming off the production line.
Client Testimonial
"HAOSEN delivered the complete line on schedule and trained our team to run it independently in just two weeks. The AI inspection system keeps our scrap rate negligible. What impressed us most was having one partner accountable for everything — no finger-pointing between suppliers."
— A******* T***-F****, Procurement Manager, Morocco
