Turnkey Production Equipment

AI PP Woven Flat Bottom Valve Bag Making Machine

Model HS008-Ⅲ

Ideal for cement bags, chemical bags, fertilizer bags, building materials. HAOSEN integrates top Chinese bag-making machinery factories — one-stop delivery, patent-verified, full after-sales backup.

Bag Length Range

120 – 130 bags/min

Bag Width Range

350 – 750 mm
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Product Overview

This HS008-Ⅲ AI valve bag making machine is a high-speed, precision block bottom valve sack production system designed for cement, chemical, fertilizer, and building material packaging. Powered by the Schneider (France) control system, it delivers super computing power with millisecond scanning cycles, surgical-level precision (2kHz servo response, <0.01mm dynamic error), 24/7 reliability in harsh environments (-20℃ to 60℃ with anti-interference design), and intelligent energy saving (10-30% reduction). The machine features innovative bag opening technology combining adsorption with conveying, a unique heat sealing system with adjustable nozzle width (1mm increments), independent servo motors for all functions, and a standard AI visual inspection system with <0.05% missed detection rate. HAOSEN sources this machine from China's top bag-making equipment factories, verified for patent clearance — completely independent invention, no risk of patent litigation.

Notes on Suitable Ingredients: PP/PE tubular woven fabric (double-sided or single-sided coating), with valve sticker and bottom sticker.

Parameter Specification Parameter Specification
Basic Information
Model HS008-Ⅲ Stable Working Speed 120 – 130 bags/min
Bag Length (L) 350 – 750 mm Bag Width (W) 300 – 600 mm
Bottom Width (W1) 80 – 160 mm Valve Length 80 – 200 mm
Total Bag Length (L+W1) 430 – 910 mm Max Roll Diameter Φ1500 mm
Max Sticker Roll Dia. Φ1100 mm Core Inner Diameter Φ203.2 mm (8 inches)
Precision & Performance
Dynamic Error < 0.01 mm Servo Response 2 kHz
Scrap Rate < 0.1% Missed Detection Rate < 0.05%
Rejection Rate ≥ 96.5%    
Environment & Energy
Operating Temperature -20℃ to 60℃ Failure Rate < 0.5%
Energy Saving 10-30% Installed Power ~150 KW
Machine Weight ~17000 KG Dimensions 12000 × 7500 × 2500 mm
Air Source ≥0.6 MPa, Air consumption<1.5m³/min    

From Production Problems to Reliable Bag Solutions

HAOSEN helps manufacturers solve the real problems behind unstable output, difficult operation, high waste and inconsistent bag quality.

01
Production Pain

Patent risks from copied machines

HAOSEN Solution

Independent patented technology protects your investment

02
Production Pain

Unstable sealing quality and bag rejection

HAOSEN Solution

Precision heat sealing delivers consistent, reliable bags

03
Production Pain

Long changeover time between bag sizes

HAOSEN Solution

Servo adjustment enables faster production changes

04
Production Pain

High scrap rate and material waste

HAOSEN Solution

<0.1% scrap rate reduces production costs

05
Production Pain

Defects missed during production

HAOSEN Solution

AI inspection detects and removes defective bags automatically

06
Production Pain

High labor and maintenance costs

HAOSEN Solution

Automation and local spare parts support reduce operating costs

Production Applications

Production Configuration

Schneider Control System

Equipped with Schneider PLC, servo system, and touchscreen control, the machine delivers millisecond-level signal processing, precise multi-axis coordination, and reliable long-term operation.

Key Benefits:

  • Large-scale I/O expansion capability
  • Real-time production monitoring
  • +30% efficiency improvement

Servo Drive System

High-performance servo system with 2kHz speed loop response ensures ultra-fast dynamic response and precise movement control.

Key Benefits:

  • Dynamic error <0.01mm
  • Faster response and smoother operation
  • Consistent bag forming accuracy

AI Visual Inspection System

Integrated 4K industrial line-scan camera and AI recognition technology automatically detect fabric defects and bag-making defects.

Key Benefits:

  • Missed detection <0.05%
  • Automatic defect rejection
  • Reduces customer complaints and waste

Unique Heat Sealing System

Advanced constant-temperature heat sealing technology with uniform air blowing ensures strong and clean welding performance.

Key Benefits:

  • No smoke and bag sticking issues
  • 1mm-level nozzle adjustment without stopping
  • Supports single-side laminated bags

Independent Servo Adjustment System

Independent servo motors control bag width, valve position, and bottom sticker position through touchscreen adjustment.

Key Benefits:

  • One-click specification change
  • Reduced downtime
  • Suitable for multiple bag sizes

Innovative Bag Opening & Forming System

The optimized bag opening and triangular forming system combines servo control with precision mechanical structures for stable bag shaping.

Key Benefits:

  • Accurate bag mouth opening
  • Adjustable forming width
  • Longer service life

Product Advantages

Built for real production demands - higher output, lower cost and dependable yarn quality, day after day.

Super Computing Power

Super Computing Power

French Schneider PLC with millisecond scanning cycle. Handles massive I/O signals instantly and coordinates multi-axis motion control. Production efficiency increased by 30%+.

Surgical-Level Precision

Surgical-Level Precision

2kHz servo response frequency with dynamic error <0.01mm. Maintains precise positioning at 130 bags/min, reducing sealing defects and scrap rate by 50%.

24/7 Reliability

24/7 Reliability

-20℃ to 60℃ operating range with anti-interference design. Stable production in dusty, humid environments with failure rate <0.5%.

Intelligent Energy Saving

Intelligent Energy Saving

Vector frequency control reduces motor energy consumption by 10–30%. Intelligent power adjustment minimizes idle waste and lowers operating costs.

Standard AI Visual Inspection

Standard AI Visual Inspection

4K line-scan camera with AI defect detection identifies fabric and bag defects. Missed detection rate <0.05%, reducing manual inspection needs.

Independent Servo Motors

Independent Servo Motors

Independent servo control enables quick parameter adjustment on the touchscreen. Change bag sizes without stopping production.

Innovative Bag Opening

Innovative Bag Opening

Advanced adsorption opening system ensures stable bag handling. Uniform heat sealing improves welding quality and consistency.

Patent-Safe

Patent-Safe

Independent patented design avoids major international patent conflicts. Safe investment with reliable long-term operation.

Why Cement Manufacturers Choose HAOSEN

Beyond individual machines, HAOSEN delivers a reliable, integrated packaging production capability for your entire factory. Our engineering team works with you from equipment selection to stable production startup.

Trust Filter

Trust Filter

This HS008-Ⅲ — >200 patents, 10+ years R&D, annual R&D investment >10% of revenue.

Patent-Safe

Patent-Safe

Independent invention, avoided >20 foreign patents, especially 3 important invention patents. No litigation risk for you. Safe to buy, safe to use.

Resource Integration

Resource Integration

You deal only with HAOSEN — we coordinate extruder, circular loom, laminating, printing, bag making, valve bag making. One interface, 5-6 factories managed.

Turnkey Delivery

Turnkey Delivery

Complete line delivered together — one inspection, one shipment, one customs clearance. Guarantee 100% success.

Products

HAOSEN Production Line Models

Parameter Min Max
Bag Length (L) 350 mm 750 mm
Bag Width (W) 300 mm 600 mm
Bottom Width (W1) 80 mm 160 mm
Valve Length 80 mm 200 mm
Total Length (L+W1) 430 mm 910 mm

We Stay With You After Shipment

Equipment is only half the project. HAOSEN provides after-sales support to keep your line running at peak performance.

Installation & Commissioning

Installation & Commissioning

  • On-site engineers
  • Machine adjustment
  • Production testing
  • Line synchronization
Operator Training

Operator Training

  • Theory training
  • Hands-on practice
  • Assessment & certification
  • Maintenance basics
Remote Technical Support

Remote Technical Support

  • PLC-connected diagnostics
  • Real-time parameter monitoring
  • Fault response within 30 min
  • Remote troubleshooting
Spare Parts & Warehouse

Spare Parts & Warehouse

  • India warehouse for Asia/Middle East
  • 3-day delivery window
  • Common wear parts stocked
  • Emergency part sourcing

Engineers Stay Until Production

Our Chinese engineers commission the line on site and train your team before they leave.

Traditional Sourcing

5-6 suppliers →‌ different standards → unclear responsibility

HAOSEN Solution

One contract → synchronized equipment → one responsible team

Successful Projects

Explore real production projects and turnkey lines delivered for global customers.

Morocco Cement Bag Plant

Morocco Cement Bag Plant

60 Million Bags/Year Turnkey Project

Challenge: Customer needed a complete PP valve bag production plant with no previous manufacturing experience.

Solution: Complete turnkey production line including extrusion, circular weaving, lamination, flexographic printing, and valve bag making systems.

  • 60 million bags/year production capacity
  • Production launched within 4 months
  • Scrap rate <0.1%
Vietnam Juice Spout Pouch Line

Vietnam Juice Spout Pouch Line

80K Pouches/Day High-Speed Production Line

Challenge: Customer needed a reliable pouch production solution with high filling accuracy for beverage packaging.

Solution: Integrated spout pouch production line with film processing, pouch forming, spout inserting, and precision filling systems.

  • 80,000 pouches/day output
  • Filling accuracy ±1%
  • Production started within 2.5 months
Russia Dunnage Air Bag Project

Russia Dunnage Air Bag Project

Inner Bag Production Optimization

Challenge: Customer needed to reduce inner bag manufacturing costs and improve production efficiency.

Solution: Optimized film structure and automated forming process to improve consistency and reduce labor dependency.

  • Inner bag cost reduced 20%
  • Labor reduced 70%
  • Zero breakage during transportation

Related Products

HS008-Ⅲ AI Valve Bag Making Machine

HS008-Ⅲ AI Valve Bag Making Machine

Ideal for cement bags, chemical bags, fertilizer bags, building materials. HAOSEN integrates top Chinese bag-making machinery factories — one-stop delivery, patent-verified, full after-sales backup.

Bag Length Range: 120 – 130 bags/min Bag Width Range: 350 – 750 mm
Read Product
HS008-Ⅲ AI Valve Bag Making Machine

HS008-Ⅲ AI Valve Bag Making Machine

Ideal for cement bags, chemical bags, fertilizer bags, building materials. HAOSEN integrates top Chinese bag-making machinery factories — one-stop delivery, patent-verified, full after-sales backup.

Bag Length Range: 120 – 130 bags/min Bag Width Range: 350 – 750 mm
Read Product
HS008-Ⅲ AI Valve Bag Making Machine

HS008-Ⅲ AI Valve Bag Making Machine

Ideal for cement bags, chemical bags, fertilizer bags, building materials. HAOSEN integrates top Chinese bag-making machinery factories — one-stop delivery, patent-verified, full after-sales backup.

Bag Length Range: 120 – 130 bags/min Bag Width Range: 350 – 750 mm
Read Product

Frequently Asked Questions

What is a PP/HDPE flat yarn extrusion line?

A PP/HDPE flat yarn extrusion line is a complete production system that converts polypropylene or HDPE resin into high-strength flat yarn. It integrates extrusion, filtration, film formation, slitting, stretching, annealing and winding into one continuous process, producing yarn for woven bags, jumbo bags, geotextiles and industrial packaging.

The line processes both polypropylene (PP) and high-density polyethylene (HDPE) resin, and can also handle recycled PP/HDPE material and masterbatch additives for coloring and UV stabilization depending on your configuration.

Flat yarn is the base material for PP woven bags, FIBC jumbo bags, cement and fertilizer bags, geotextiles, tarpaulins, carpet backing and other industrial packaging. The yarn is woven on circular or flat looms into fabric used across these applications.

HAOSEN offers multiple models. The 500kg/h series suits large woven bag factories, while the dual extrusion series reaches up to 1000kg/h for high-capacity production. Output is customized to your required denier range, yarn width and working hours.

How much energy does the machine consume?

Yes. HAOSEN configures each line around your target output, flat yarn width, denier range and application. We customize extruder size, die width, stretching ratio and winding configuration to match your production requirements.

A flat yarn extrusion line can typically be installed and commissioned within 4 to 8 weeks depending on project scope, site readiness and customization level. Our engineers remain on site until stable production is achieved.

Yes. HAOSEN provides remote technical support with PLC-connected diagnostics, spare parts service and ongoing engineering assistance after delivery to keep your extrusion line running at peak performance.

Start Your PP Woven Bag Project

Tell us your machine model, target capacity, bag type, factory layout, or delivery plan. Our team will respond with practical turnkey suggestions and line configurations.
Headquarters (HQ)

7500A Beach Road, #04-307, The Plaza, Singapore 199591

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